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Client: A renowned fine chemical enterprise in China (specializing in coating resins and industrial solvents).
Pain Points:
Severe Corrosion: Volatile solvents caused rust and coating peeling on standard powder-coated racks within just three months.
Safety & Compliance: Lack of anti-static design for flammable liquid storage led to failed fire inspections.
Insufficient Load Capacity: Stacking 200kg drums three layers high caused bottom-tier deformation and leakage risks.
Corrosion Resistance: Withstand acid/alkali mist; service life ≥ 10 years.
Safety Compliance: Adhere to GB 15603 General Rules for Storage of Hazardous Chemicals, featuring anti-static and spill containment capabilities.
Load Capacity: Support 1,200kg per pallet (4×200kg drums); ≥1,500kg per level.
Implementation of a Heavy-Duty Anti-Corrosion Selective Racking System with Safety Accessories:
Corrosion Protection: Columns and beams treated with a triple-layer defense: hot-dip galvanizing + epoxy zinc-rich primer + acid/alkali-resistant topcoat (salt spray test ≥ 1,000 hours).
Safety Design: Entire racking system grounded for anti-static protection (resistance < 4Ω). Each level equipped with spill-containment steel pallets (5cm high rim, volume ≥ 200L).
Structural Configuration: Main racks at 5.5m height (4 levels) with 100×80mm columns (2.5mm thickness). Box beams used for 1,500kg/level capacity.
Optimized Layout: Zoned by MSDS data—flammable zone (4m explosion-proof forklift aisle) and corrosive zone (independent ventilation). Total 6 rows × 30 columns, providing 720 pallet positions.
Compliance & Safety: Passed fire and safety inspections. Zero corrosion, zero leakage incidents after one year of operation.
Extended Lifespan: Triple-layer anti-corrosion treatment projects a 15-year service life—triple that of standard racks.
Efficiency Gains: Optimized forklift aisles improved inbound/outbound efficiency by 60%; inventory accuracy reached 99.8%.
Tailored for the chemical industry's harsh environments, the solution abandoned conventional racking for a triple-layer anti-corrosion + anti-static grounding design. While initial costs increased by 30%, it eliminated safety hazards and recurring replacement expenses, delivering an ROI within three years.
