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A Tier-1 specialty chemical producer based in Ludwigshafen, Germany, specializing in high-purity acids, alkalis, and organic intermediates.
Challenge:
The client operated a 5,000 m² warehouse storing over 200 types of hazardous chemicals in IBC totes (1,000L), drums (200L), and bulk containers. Their legacy carbon steel pallet racking system suffered severe corrosion within 18 months due to constant exposure to acidic vapors and occasional minor leaks. This not only compromised structural integrity but also violated EU REACH and CLP regulations regarding secondary containment.
Additionally, spills during handling or storage posed environmental and safety risks—requiring frequent cleanup and risking cross-contamination between incompatible substances.
Solution Implemented:
Working with our engineering team, the client deployed a fully integrated storage system featuring:
- Heavy-duty pallet racking frames and beams constructed from hot-dip galvanized steel with an additional epoxy-polyester powder coating, offering dual-layer protection against aggressive chemicals.
- Integrated spill containment pallet levels made of high-density polyethylene (HDPE), each with a 110% containment capacity relative to the largest container stored (e.g., 1,100L for IBC totes).
- Modular design allowing flexible bay configurations to segregate incompatible chemical classes (acids vs. bases, oxidizers vs. flammables) per GHS guidelines.
- Non-slip, chemically resistant decking to prevent drum slippage and facilitate safe manual handling.
The entire system was certified to EN 15635 (steel static storage systems) and aligned with German TRGS 510 requirements for hazardous substance storage.
Results & Benefits:
✅ Zero corrosion incidents after 24 months of continuous operation—even in high-humidity zones with HCl and H₂SO₄ storage.
✅ 100% compliance with EU secondary containment mandates; passed all audits by local environmental authorities.
✅ Reduced maintenance costs by 70% compared to previous system—no repainting, rust removal, or beam replacement needed.
✅ Improved workplace safety: Spills are now fully contained at source, eliminating floor contamination and reducing exposure risk.
✅ Operational flexibility: Adjustable beam heights accommodate mixed container sizes without compromising containment integrity.
Client Testimonial:
“This racking system has transformed our warehouse from a liability into a model of chemical safety. The combination of corrosion resistance and built-in spill control gives us peace of mind—and full regulatory confidence.”
—Logistics Manager, Client Company
Why It Matters for Your Facility:
If you store corrosive, toxic, or reactive chemicals, standard steel racking simply isn’t enough. Our corrosion-resistant heavy-duty racking with integrated spill containment pallets delivers durability, compliance, and safety in one engineered solution—designed for the real-world demands of the chemical industry.
Ready to upgrade your chemical warehouse?
Contact us today for a free site assessment and custom layout proposal tailored to your inventory, footprint, and regulatory environment.
A Tier-1 specialty chemical producer based in Ludwigshafen, Germany, specializing in high-purity acids, alkalis, and organic intermediates.
Challenge:
The client operated a 5,000 m² warehouse storing over 200 types of hazardous chemicals in IBC totes (1,000L), drums (200L), and bulk containers. Their legacy carbon steel pallet racking system suffered severe corrosion within 18 months due to constant exposure to acidic vapors and occasional minor leaks. This not only compromised structural integrity but also violated EU REACH and CLP regulations regarding secondary containment.
Additionally, spills during handling or storage posed environmental and safety risks—requiring frequent cleanup and risking cross-contamination between incompatible substances.
Solution Implemented:
Working with our engineering team, the client deployed a fully integrated storage system featuring:
- Heavy-duty pallet racking frames and beams constructed from hot-dip galvanized steel with an additional epoxy-polyester powder coating, offering dual-layer protection against aggressive chemicals.
- Integrated spill containment pallet levels made of high-density polyethylene (HDPE), each with a 110% containment capacity relative to the largest container stored (e.g., 1,100L for IBC totes).
- Modular design allowing flexible bay configurations to segregate incompatible chemical classes (acids vs. bases, oxidizers vs. flammables) per GHS guidelines.
- Non-slip, chemically resistant decking to prevent drum slippage and facilitate safe manual handling.
The entire system was certified to EN 15635 (steel static storage systems) and aligned with German TRGS 510 requirements for hazardous substance storage.
Results & Benefits:
✅ Zero corrosion incidents after 24 months of continuous operation—even in high-humidity zones with HCl and H₂SO₄ storage.
✅ 100% compliance with EU secondary containment mandates; passed all audits by local environmental authorities.
✅ Reduced maintenance costs by 70% compared to previous system—no repainting, rust removal, or beam replacement needed.
✅ Improved workplace safety: Spills are now fully contained at source, eliminating floor contamination and reducing exposure risk.
✅ Operational flexibility: Adjustable beam heights accommodate mixed container sizes without compromising containment integrity.
Client Testimonial:
“This racking system has transformed our warehouse from a liability into a model of chemical safety. The combination of corrosion resistance and built-in spill control gives us peace of mind—and full regulatory confidence.”
—Logistics Manager, Client Company
Why It Matters for Your Facility:
If you store corrosive, toxic, or reactive chemicals, standard steel racking simply isn’t enough. Our corrosion-resistant heavy-duty racking with integrated spill containment pallets delivers durability, compliance, and safety in one engineered solution—designed for the real-world demands of the chemical industry.
Ready to upgrade your chemical warehouse?
Contact us today for a free site assessment and custom layout proposal tailored to your inventory, footprint, and regulatory environment.
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