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Discover how Shibang Racking designed a 150m² heavy-duty mezzanine floor with 500kg/m² capacity and 2m clear height for a leading pet supply brand—doubling storage space without expanding footprint.
A rapidly scaling pet product company in China faced critical warehouse limitations. Their inventory—ranging from bulk pet food bags and grooming kits to bulky carriers and toys—was outgrowing their existing 150m² ground-level storage area. With no option to expand the building footprint, they needed a space-efficient, high-capacity vertical storage solution that could:
· Safely support heavy palletized and boxed goods
· Allow easy manual and forklift access
· Maintain a clean, organized environment compliant with pet product hygiene standards
· Be installed quickly with minimal operational disruption
Standard shelving lacked the load capacity, while conventional mezzanines were too costly or inflexible.
Shanghai Shibang Racking Co., Ltd.—a trusted manufacturer with 18+ years of experience in smart storage systems—engineered and installed a custom mezzanine (loft) racking system precisely matching the client’s operational needs:
· Total platform area: 150 square meters
· Uniformly distributed load capacity: 500 kg per square meter
· Clear height between levels: 2.0 meters (ensuring comfortable worker movement and compatibility with standard pallet jacks)
· Modular bolt-together design: No welding required—easy assembly, reconfiguration, and future expansion
· High-strength Q235 steel structure with anti-rust treatment and 90–100μm electrostatic powder coating (odor-free, safe for pet product environments)
· Integrated staircase and safety guardrails for OSHA-style compliance
· Custom decking: Steel grating for durability and airflow, ideal for dry pet food storage
The entire system was prefabricated at Shibang’s ISO-certified factory in Shanghai and installed on-site within 7 days—minimizing downtime for the client’s e-commerce fulfillment operations.
Within weeks of deployment, the client achieved transformative improvements:
✅ Effectively doubled usable warehouse space—adding 150m² of secure, accessible storage without new construction
✅ Improved picking efficiency by 40% thanks to logical zoning (e.g., food vs. accessories on separate mezzanine sections)
✅ Enhanced workplace safety with non-slip surfaces, handrails, and clear walkways
✅ Scalable foundation—ready to add lighting, conveyor belts, or additional tiers as business grows
“Shibang’s mezzanine system gave us the breathing room we desperately needed. The 500kg/m² capacity handles our heaviest pet food pallets with ease—and it looks professional in our facility tours.”
— Logistics Director, Pet Brand Client
· ✅ Industry-specific expertise: Proven solutions for pet, retail, e-commerce, textiles, and industrial sectors
· ✅ Full customization: From load capacity and height to decking type and access points
· ✅ End-to-end service: Design → engineering → manufacturing → installation
· ✅ Export-ready: Global shipping with protective packaging and technical documentation
Whether you’re storing pet food, grooming supplies, or veterinary equipment, Shibang Racking delivers safe, durable, and space-maximizing mezzanine platforms built for real-world demands.
[Contact Us] or [Request a Quote] to explore how a custom loft racking system can unlock hidden space in your warehouse.
·URL Slug: /case-studies/mezzanine-racking-pet-industry-500kg
·Primary Keyword: custom mezzanine racking for pet industry
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"Custom 500kg/m² mezzanine racking system storing pet food and supplies in Chinese e-commerce warehouse"
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