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A "Safety Fortress" for Precision Instrument Storage

Tray shelving, also known as crossbeam shelving or location shelving, is a type of storage equipment specifically designed for storing pallets containing goods. Here is a detailed introduction about it:
Basic structure: Tray racks are usually composed of columns, beams, and other components to form a frame, without the need for layer boards. Simply install crossbeams on the crossbeams, and generally install 2 crossbeams per pallet position.
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Customer Pain Points: Hidden Risks in Precision Instrument Storage

A precision instrument manufacturing enterprise once faced two core warehouse challenges:

Insufficient Load Capacity: Traditional racks only supported 800kg per layer, unable to handle optical/testing instruments weighing 1.2-1.8 tons per unit;

Lack of Protection: Instruments are collision-sensitive and moisture-prone. Ordinary racks lacked anti-collision/moisture-proof designs, leading to equipment damage (over 100,000 RMB loss) due to rack tilting.

Shibang Solution: Custom Protection System for 2-Ton Pallet Racking

Tailored to precision instrument storage needs, Shibang provides a combined solution of 2-ton-per-layer heavy-duty pallet racking + precision protection accessories:

1. Core Structure: High-Redundancy Load Design

• Adopts Q235B cold-rolled steel columns (2.0mm thickness) + welded beams (2.5mm thickness), with a rated load of 2 tons per layer and 20% safety redundancy (actual load capacity up to 2.4 tons);

• Beams and columns use lock-type connection + safety pin fixation, which is 40% more stable than bolted connections, eliminating loosening risks under long-term load.

2. Precision Protection: Detail Upgrades for Instruments

Moisture Isolation: Epoxy resin-coated shelves block moisture and static; 15cm moisture-proof feet at the bottom prevent ground moisture penetration;

Anti-Collision Protection: Rubber foot guards for columns and wear-resistant anti-collision strips for beams reduce collision damage during forklift operations;

Classification Management: Label slots on each layer support visual marking of instrument numbers/calibration dates; paired with barcode scanners, it enables 5-minute quick location (previously 25 minutes).

3. Space Efficiency: High-Density Storage + Flexible Layout

• Custom rack height of 6m (4 layers) allows 8 precision instruments per rack unit, increasing storage capacity by 35% compared to the original warehouse;

Narrow aisle design (1.8m wide) with reach truck operation improves full-pallet loading/unloading efficiency by 40%.

Customer Benefits: Dual Upgrades in Safety & Efficiency

Zero Damage Rate: No collision/moisture damage caused by rack issues in 6 months of use;

50% Lower Management Costs: 80% reduction in instrument search/handling time, cutting 2 man-months of warehouse labor costs;

35% Higher Space Utilization: The original warehouse can accommodate new order storage without expansion.

Why Choose Shibang 2-Ton Pallet Racking?

Industry Adaptability: Designed for precision instruments and heavy equipment, with load/protection parameters matching high-value goods;

End-to-End Service: Free on-site survey → custom design → installation & commissioning

Compliance Certification: ISO9001 quality system certified, meeting storage safety standards for electronics/instrument industries.

Quality delivered, Service Guaranteed, this is Shibang. A specialist in designing and manufacturing premium storage racking systems.

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  Email: shibangrack@shibanghj.com
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