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A major Polish machinery manufacturer grappled with inefficient storage of heavy steel components and oversized parts. Their existing floor-stacking method caused 25% space wastage, frequent product damage, and hazardous retrieval operations using cranes – directly impacting production timelines.
Shibang implemented a High-Bay Pallet Racking System engineered for ultra-heavy loads (1,000–3,000 kg per pallet position):
Structural Precision: 7-meter-high racks with Double uprights and Four-beam levels to withstand industrial vibrations.
Custom Access Integration: 1.6-meter-wide aisles synced with client’s Reach Stackers, featuring anti-collision laser guidance.
Climate Resilience: Thickened powder coating to resist corrosion from factory humidity/metal dust.
✅ Heavy-Duty Verticalization:
Utilized 95% of previously wasted overhead space, converting 800m² floor area into 3,200 pallet positions – storing CNC lathes and hydraulic assemblies vertically.
✅ Damage-Free Handling:
Dedicated rack channels secured irregularly shaped parts (e.g., gearboxes), reducing handling damage by 90% versus crane lifts.
✅ Seamless Production Sync:
Color-coded zones and FIFO flow lanes accelerated part retrieval, cutting workshop downtime by 35%.
The machinery giant now operates with 150% higher inventory capacity, eliminated crane-related safety incidents, and reduced component search time by 50%. The system’s modularity also allows effortless reconfiguration for new product lines – future-proofing their €20M warehouse investment.
A major Polish machinery manufacturer grappled with inefficient storage of heavy steel components and oversized parts. Their existing floor-stacking method caused 25% space wastage, frequent product damage, and hazardous retrieval operations using cranes – directly impacting production timelines.
Shibang implemented a High-Bay Pallet Racking System engineered for ultra-heavy loads (1,000–3,000 kg per pallet position):
Structural Precision: 7-meter-high racks with Double uprights and Four-beam levels to withstand industrial vibrations.
Custom Access Integration: 1.6-meter-wide aisles synced with client’s Reach Stackers, featuring anti-collision laser guidance.
Climate Resilience: Thickened powder coating to resist corrosion from factory humidity/metal dust.
✅ Heavy-Duty Verticalization:
Utilized 95% of previously wasted overhead space, converting 800m² floor area into 3,200 pallet positions – storing CNC lathes and hydraulic assemblies vertically.
✅ Damage-Free Handling:
Dedicated rack channels secured irregularly shaped parts (e.g., gearboxes), reducing handling damage by 90% versus crane lifts.
✅ Seamless Production Sync:
Color-coded zones and FIFO flow lanes accelerated part retrieval, cutting workshop downtime by 35%.
The machinery giant now operates with 150% higher inventory capacity, eliminated crane-related safety incidents, and reduced component search time by 50%. The system’s modularity also allows effortless reconfiguration for new product lines – future-proofing their €20M warehouse investment.
