EnglishEnglish
You are here: Home » Case Study » Raw Material & Product Safety Storage » Material Enterprise Industry » Shibang Racking Empowers New Material Technology Enterprise with Custom Pallet Racking (2T Load per Level)

loading

Shibang Racking Empowers New Material Technology Enterprise with Custom Pallet Racking (2T Load per Level)

Heavy duty shelving is the most commonly used type of shelving, with a load-bearing capacity of over 500kg per layer, hence the name. It has good picking efficiency and can store heavier items, but the storage density is low. Heavy duty shelving, also known as pallet shelving, has the characteristics of high load-bearing capacity, wide height adaptability, mechanical access, and high selection efficiency, but the space utilization rate is generally average. Widely used in manufacturing, third-party logistics, and distribution centers, it is suitable for both multi variety small batch items and small variety large batch items. This type of shelf is most commonly used in high-level warehouses and super high-level warehouses (most shelves in automated three-dimensional warehouses use this type of shelf).
Availability:

In the new material technology industry, the efficiency and safety of warehouse management directly affect an enterprise's operational rhythm and cost control. Shibang Racking's custom pallet racking project for a new material technology company, with a load capacity of 2 tons per level, has successfully solved multiple challenges in material storage, space utilization, and operational efficiency through professional design, excellent quality, and efficient installation services, serving as a model case for warehouse upgrading in the new material industry.


Project Background: Warehouse Pain Points of New Material Enterprises


This new material technology company focuses on the research, development, and production of high-performance materials. Its warehouse needs to store various raw material barrels, packaging materials, semi-finished products, etc., and some materials have relatively large single weights. The original warehouse facilities had problems such as insufficient load capacity, low space utilization, and chaotic operation routes. It could neither meet the safe storage requirements of 2-ton materials nor restrict the efficiency of material turnover, becoming an "invisible bottleneck" for the enterprise's production capacity improvement.


Customized Solution: Core Value of Pallet Racking with 2T Load Capacity


The Shibang Racking team conducted an in-depth field survey of the enterprise's warehouse and, combined with the storage characteristics of the new material industry, created a pallet racking system with "high load capacity, high space utilization, and high operational efficiency" as its core:


1. Super Strong Load Capacity of 2T per Level, Ensuring Safe Storage


Aiming at the characteristics of heavy materials in new material enterprises, the racking adopts a thickened steel and reinforced structural design, with each level capable of carrying up to 2 tons, easily bearing large raw material barrels, heavy packaging materials, and other supplies. The connection process between the racking columns and beams has undergone strict mechanical testing to ensure structural stability under full-load conditions, fundamentally eliminating warehouse safety hazards.


2. Layered Space Utilization, Doubling Warehouse Capacity


Through the design concept of "vertical space layering + unitized pallet storage", the originally scattered storage space in the warehouse is transformed into a multi-layer three-dimensional storage system. The number of racking levels and the height of each level are precisely customized according to the material size and forklift operation height, increasing the warehouse space utilization rate by more than 60%. Without expanding the warehouse area, a significant increase in material storage capacity is achieved.


3. Adapt to Forklift Operations, Enabling Efficient Material Turnover


The aisle width and beam spacing of the racking are fully adapted to the enterprise's existing forklift equipment, achieving seamless operation connection of "forklift-racking-materials". The entire process of material from warehousing, storage to outbound can be quickly operated by forklifts, greatly reducing manual handling costs. The material turnover efficiency is increased by 40%, helping the enterprise's production rhythm to operate efficiently.


Project Achievements: Warehouse Upgrading Drives Enterprise Efficiency Leap


After the Shibang pallet racking was put into use, the new material technology company achieved multiple benefits of reduced warehouse costs, improved operation efficiency, and reduced safety risks:


• The material storage capacity meets the business growth needs for the next 3 years, avoiding the high cost of warehouse expansion;

• The improved forklift operation efficiency shortens the material supply cycle in the production link by 20%;

• The stable load capacity of 2 tons per level and the safe structural design completely eliminate the safety hazards of heavy material storage, and the compliance and safety of the enterprise's warehouse management have been qualitatively improved.


Shibang Racking has always adhered to the concept of "empowering enterprise development with customized warehouse solutions". It provides one-stop services from planning and design to production and installation for warehouse pain points in different industries and scenarios. In multiple fields such as new materials, chemicals, and machinery, Shibang Racking's high-load pallet racking, automated stereoscopic warehouses, and other products have become the trusted choice for enterprise warehouse upgrading.


Quality delivered, Service Guaranteed, this is Shibang. A specialist in designing and manufacturing premium storage racking systems.

Quick Links

Products

Case Study

Other links

Contact Us

  Phone/Whatsapp:+8613134007505
  Email: shibangrack@shibanghj.com
  Address: No.375 Zhongren Road, Nanxiang Town, Jiading District, Shanghai
Copyright © 2025 Shanghai Shibang Storage Rack Co., Ltd. All Rights Reserved.