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A mid-sized manufacturing distributor (serving automotive parts across Europe) faced critical warehouse bottlenecks:
• Space waste: Only 55% of 2,000 sq.m. floor space was utilized (random stacking of bulk pallets).
• Inefficiency: Forklift access delays caused 20% longer order fulfillment times.
• Safety risks: Unstable manual stacking led to 3 annual inventory damage incidents.
Tailored to the client’s 1.2m×1.0m standard pallets (800–1,500kg load per unit), we designed a multi-tier selective racking system (as shown in the image) with:
1. Color-coded structural framework: Blue uprights (10m height) + red beams (adjustable every 50mm) for visual SKU organization.
2. Heavy-duty steel construction: Hot-dip galvanized finish to resist warehouse humidity (10+ year lifespan guarantee).
3. Modular expansion design: 48-hour assembly, with pre-engineered components for future 30% capacity scaling.
• 3x Storage Density: Vertical space utilization rose to 90%, adding 1,200 pallet positions without facility expansion.
• 25% Faster Operations: Forklift aisle optimization cut picking time from 15 mins to 11 mins per order.
• Zero Damage Incidents: Anti-slip beam clips and load-rated components eliminated inventory loss (saving $12k/year in replacement costs).
• Compliance with EU Safety Standards: Certified to CE for pallet racking safety, reducing workplace liability risks.
“Shibang’s racking didn’t just solve our space problem—it turned our warehouse into a profit driver.”
— Logistics Manager, Client Manufacturing Distributor
A mid-sized manufacturing distributor (serving automotive parts across Europe) faced critical warehouse bottlenecks:
• Space waste: Only 55% of 2,000 sq.m. floor space was utilized (random stacking of bulk pallets).
• Inefficiency: Forklift access delays caused 20% longer order fulfillment times.
• Safety risks: Unstable manual stacking led to 3 annual inventory damage incidents.
Tailored to the client’s 1.2m×1.0m standard pallets (800–1,500kg load per unit), we designed a multi-tier selective racking system (as shown in the image) with:
1. Color-coded structural framework: Blue uprights (10m height) + red beams (adjustable every 50mm) for visual SKU organization.
2. Heavy-duty steel construction: Hot-dip galvanized finish to resist warehouse humidity (10+ year lifespan guarantee).
3. Modular expansion design: 48-hour assembly, with pre-engineered components for future 30% capacity scaling.
• 3x Storage Density: Vertical space utilization rose to 90%, adding 1,200 pallet positions without facility expansion.
• 25% Faster Operations: Forklift aisle optimization cut picking time from 15 mins to 11 mins per order.
• Zero Damage Incidents: Anti-slip beam clips and load-rated components eliminated inventory loss (saving $12k/year in replacement costs).
• Compliance with EU Safety Standards: Certified to CE for pallet racking safety, reducing workplace liability risks.
“Shibang’s racking didn’t just solve our space problem—it turned our warehouse into a profit driver.”
— Logistics Manager, Client Manufacturing Distributor
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