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Customized Shelving Solution for Meituan Logistics Warehouse (Manufactured & Installed by Shibang Shelving)

Heavy duty shelving is the most commonly used type of shelving, with a load-bearing capacity of over 500kg per layer, hence the name. It has good picking efficiency and can store heavier items, but the storage density is low. Heavy duty shelving, also known as pallet shelving, has the characteristics of high load-bearing capacity, wide height adaptability, mechanical access, and high selection efficiency, but the space utilization rate is generally average. Widely used in manufacturing, third-party logistics, and distribution centers, it is suitable for both multi variety small batch items and small variety large batch items. This type of shelf is most commonly used in high-level warehouses and super high-level warehouses (most shelves in automated three-dimensional warehouses use this type of shelf).
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Client Overview

Meituan, a leading Chinese on-demand service platform, required a robust, space-efficient storage system for its regional logistics warehouse to support high-throughput order fulfillment and inventory management.

Project Challenge

Meituan’s regional logistics warehouse faced multi-layered operational bottlenecks that demanded a targeted storage upgrade. First, the facility handled a highly diverse mix of inventory—ranging from lightweight packaged consumer goods to dense, heavy logistics materials (e.g., bulk packaging supplies, reinforced cartons)—but its existing storage setup lacked uniform load capacity, leading to underutilization of shelves (for heavy items) or safety risks (for overloaded lightweight racks). Second, the warehouse operated at near-full capacity during peak periods (e.g., e-commerce promotions, holiday seasons), with limited floor space to expand horizontally; this forced staff to stack goods haphazardly, increasing picking errors and slowing down order fulfillment (critical for Meituan’s same-day delivery commitments). Third, the warehouse’s pre-existing structural constraints (e.g., irregular column spacing, fixed aisle widths for forklift access) meant off-the-shelf shelving could not align with its layout, risking wasted space or compromised workflow efficiency. Additionally, Meituan required the new system to integrate seamlessly with its barcode-based inventory management tools—meaning shelves needed clear, unobstructed labeling zones and accessible bin positions to avoid disrupting real-time stock tracking. These overlapping demands required a shelving solution that balanced strength, space optimization, and operational compatibility, rather than a one-size-fits-all product.

Shibang’s Custom Solution

Shibang Shelving designed and delivered a 2.5-meter-high industrial shelving system tailored to Meituan’s needs:

Load Capacity: 1,000 kg per shelf (high-strength steel construction for durability).

Layout Customization: Configured to fit the warehouse’s column spacing and aisle dimensions, maximizing usable storage area.

Material & Safety: Hot-dip galvanized steel (corrosion-resistant) with reinforced beams to meet logistics industry safety standards.

Turnkey Service: End-to-end support, including on-site measurement, CAD design validation, production, and professional installation.

Implementation & Outcomes

Timeline: The project was completed within the agreed schedule, minimizing disruption to Meituan’s warehouse operations.

Operational Benefits:

○ Improved vertical space utilization (reduced floor footprint by ~30% compared to previous storage).

○ Enhanced inventory accessibility, cutting order-picking time for staff.

○ Reliable load-bearing performance, supporting Meituan’s peak-season logistics demands.

Client Feedback

Meituan’s logistics team noted the shelving system “aligns perfectly with our warehouse efficiency goals, combining durability, safety, and space optimization—critical for our fast-paced fulfillment operations.”

Quality delivered, Service Guaranteed, this is Shibang. A specialist in designing and manufacturing premium storage racking systems.

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